TECHNICAL INFORMATION

Technical Information

TECHNICAL

Technical Information

Introducing TF-METAL's technology from process design to various processing, assembly, and inspection.

1

Process Design

Consider the optimal manufacturing method and manufacturing order to achieve better manufacturing

2

Mold Design

By working with the production site to create easy-to-use molds and jigs, we can realize the ideal production site and achieve high productivity.

3

Mold
Manufacturing

4

FB / Mechapress

FB press

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400t fine blanking press
1,100t fine blanking press
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Fine blanking mold

Mechapress

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800tlink motion mechapress
Mecha press mold
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500t transfer press
5

Heat treatment / Electrodeposition coating

Heat treatment

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Heat treatment automatic production system
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Hardening oven

Electrodeposition coating

Cationic electrodeposition
Appearance Check
6

Mechanical
Parts
Assembly

Power recliner assembly line

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Automatic assembly

Manual recliner assembly line

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Automatic assembly

 

Straight line, parallel, right angle, vertical layout

Welding assembly line

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Side frame welding

Slide assembly line

Slide assembly
7

Quality
Inspection

Measurement inspection

3D measurement
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3D measurement

Hardness test

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Micro Vickers hardness measurement

Sensory testing

Abnormal noise test
Mold Processing Equipment
Manufacturer Equipment Type Machine
Name
Makino
Miller		 NC milling machine KEVA55
OKUMA Machining center MB-56VA
OKUMA Machining center MB-46VAE
Mitsubishi
Electric		 Engraving discharge EA12E
Mitsubishi
Electric		 Wire cut MP2400
Mitsubishi
Electric		 Wire cut MP2400
Mitsubishi
Electric		 Wire cut MV1200S
YASDA CNC jig baller YB M640V3
Okamoto
Machine
Tool Works		 CNC surface grinder PSG-64CA-IQ
Sodic Small-hole electric discharge machine K1C
Mitutoyo CNC three-dimensional measuring machine Crysta-Apex776
Press Machine
Manufacturer Press Equipment Pressurization
Capacity
AIDA Progressive press 300t
ACH&F Progressive press 800t
AIDA Transfer press 300t
AIDA Transfer press 500t
AIDA Progressive /
Transfer press		 500t
AIDA Progressive /
Transfer press
Planned for introduction in 2027		 1,200t
Mori Iron
Works		 Fine blanking press 400t
Mori Iron
Works		 Fine blanking press 400t
Mori Iron
Works		 Fine blanking press 650t
Fine tools Fine blanking press 700t
Fine tools Fine blanking press 800t
Fine tools Fine blanking press 1,100t